July 1, 2025
Cable Carrier(Festoon Systems) were manufactured by us for the first time in India has won the Prestigious Award of MCCIA-Pune, Plasticon Award-Delhi, PlastArabia Award-Dubai. Some of these designs are Registered with Patent Office of Government of India.
Now known to all the advantages of using this product are:
- Avoids leakage of Electric Current due to Non Conductive material
- Free movement
- Easy forward and backward movement
- Uniformly spaced carrier points forming equal loop of cable
- Wide range
The product is assembly of 2 major components, viz.
1) Trailing Unit that moves of tracks like wire rope, T section, Enclosed track etc.
2) Hanger Unit that clamps the Electric Cable.
Trailing Units
Seven types of Trailing Units available are:
1. Suitable for steel wire rope upto 8mm Ø
2. Double Wheel suitable upto 8 mm Ø steel wire rope
3. Suitable for Round Pipe or Bar 1" Ø
4. Suitable for Enclosed Track inner square size 34 mm (Track also
available)
5. Suitable for steel wire rope upto 12 mm Ø
6. Double Wheels suitable upto 12 mm Ø steel wire rope
7. Suitable for 'T' Section/'I' Channel 50 mm width
We recommend that all wire ropes have to be Plastic coated for extensive life of Cable Carrier Assembly suitable for Wire Ropes.
Trailing Units
The Hanger Unit that fits onto the trailing unit has a wide range as well that will fit Electric cables from Dia.11mm to 76mm and even certain Flat Cables as well.
Cable Carrier Assembly (Festoon System) - Available Models and Sizes
| Cable HANGERS - for Electric Cables | Material | CCA suitable upto- 8mm WIRE ROPE | Double Wheel- CCA suitable upto- 8mm WIRE ROPE | CCA suitable for Round Pipe dia.25mm-OD | CCA suitable for Enclosed Track | CCA suitable for 10/12mm WIRE ROPE | Double Wheel CCA suitable for 10/12mm WIRE ROPE | Trolley Type TCCA for T or I section |
|---|---|---|---|---|---|---|---|---|
| Code No. | Code No. | Code No. | Code No. | Code No. | Code No. | Code No. | ||
| Round | Nylon | CCA/RN-01 | DCCA/RN-11 | CCRB/RN-21 | CCET/RN-31 | SCCA/RN-41 | SDCC/RN-53 | TCCA/RN-65 |
| Round - Curve | Nylon | CCA/NRN-01-A | DCCA/NRN-11-A | CCRB/NRN-21-A | CCET/NRN-31-A | SCCA/NRN-41-A | SDCC/NRN-53-A | TCCA/NRN-65-A |
| Round | Polypropylene | CCA/RP-02 | DCCA/RP-12 | CCRB/RP-22 | SCCA/RP-42 | SDCC/RP-54 | ||
| Round - Curve | Polypropylene | CCA/NRP-02-B | DCCA/NRP-12-B | CCRB/NRP-22-B | SCCA/NRP-42-B | SDCC/NRP-54-B | ||
| Round Big | Nylon | CCA/RBN-03 | DCCA/RBN-13 | CCRB/RBN-23 | CCET/RBN-33 | SCCA/RBN-43 | SDCC/RBN-55 | TCCA/RBN-66 |
| Round Big-Curve | Nylon | CCA/NRBN-03-A | DCCA/NRBN-13-A | CCRB/NRBN-23-A | CCET/NRBN-33-A | SCCA/NRBN-43-A | SDCC/NRBN-55-A | TCCA/NRBN-66-A |
| Round Big | Polypropylene | CCA/RBP-04 | DCCA/RBP-14 | CCRB/RBP-24 | SCCA/RBP-44 | SDCC/RBP-56 | ||
| Round Big-Curve | Polypropylene | CCA/NRBP-04-B | DCCA/NRBP-14-B | CCRB/NRBP-24-B | SCCA/NRBP-44-B | SDCC/NRBP-56-B | ||
| Flat * | Nylon | CCA/FN-05 | DCCA/FN-15 | CCRB/FN-25 | CCET/FN-35 | SCCA/FN-45 | SDCC/FN-57 | TCCA/FN-67 |
| Flat * | Polypropylene | CCA/FP-06 | DCCA/FP-16 | CCRB/FP-26 | SCCA/FP-46 | SDCC/FP-58 | ||
| Tyre | Nylon | CCA/TN-07 | DCCA/TN-17 | CCRB/TN-27 | CCET/TN-37 | SCCA/TN-47 | SDCC/TN-59 | TCCA/TN-68 |
| Tyre | Polypropylene | CCA/TP-08 | DCCA/TP-18 | CCRB/TP-28 | SCCA/TP-48 | SDCC/TP-60 | ||
| Jumbo With Bush 25mm Ø | Polypropylene | CCA/JP-09 | DCCA/JP-19 | CCRB/JP-29 | CCET/JP-39 | SCCA/JP-49 | SDCC/JP-61 | TCCA/JP-69 |
| Jumbo Without Bush Ø38mm | Polypropylene | CCA/JP-10 | DCCA/JP-20 | CCRB/JP-30 | CCET/JP-40 | SCCA/JP-50 | SDCC/JP-62 | TCCA/JP-70 |
| Super Jumbo With Bush 51mm | Polypropylene | SCCA/SJP-51 | SDCC/SJP-63 | TCCA/SJP-71 | ||||
| Super Jumbo w/o Bush Ø63mm | Polypropylene | SCCA/SJP-52 | SDCC/SJP-64 | TCCA/SJP-72 | ||||
| Super Jumbo w/o Bush Ø76mm | Polypropylene | SCCA/SJP-52-A | SDCC/SJP-64-A | TCCA/SJP-72-A |
Applications of Cable Carrier Assembly
They act as a protection guide to gas hoses and different types of circular cables. This component is used mainly in material handling applications and different types of cranes like jib cranes, port cranes, overhead cranes, etc. A festoon system utilizes flat or round cable on a trolley traveling on a C track, square rail, or an I-beam or Wire Rope. Flexible Hoses are also carried for the directing of fluids, air or gases.
Application :
Used to carry Cables in overhead cranes, gantry cranes, water treatment systems, bulk material conveyors, plating lines, Automation projects and many other types of moving equipment.
FAQ's - Cable Carrier Assembly
There is wide range of over 70 models which has 2 main parts viz. trailing unit & Hanger unit. The range with Trailing unit suits all tracks like wire rope of 6, 8, 10,12mm or round bar of 25mm, Enclosed C track, T/ I sections of 50mm width; while the Hanger unit can accommodate the flexible electric cables from 6mm to 63mm in diameter.
A cable management system where cables or hoses are looped and suspended from trolleys that ride along a wire rope or track or I-beam. As the equipment moves, the trolleys expand or collapse the loops.
Used to carry electric cable in Overhead cranes; Jib cranes; Hoists and gantries; Wastewater treatment plants; Warehouse conveyors; pneumatic assembly units;
Lower cost for long travel lengths; Easy to install and maintain; Can carry flat or round cables, hoses, and power supply lines; No bending radius constraints.
